Blend Projects wants to prove that personalized touches don’t have to come at the expense of efficiency.

Welcome to Prefab Profiles, an ongoing series of interviews with people transforming how we build houses. From prefab tiny houses and modular cabin kits to entire homes ready to ship, their projects represent some of the best ideas in the industry. Do you know a prefab brand that should be on our radar? Get in touch!
Before Simon Fyall cofounded Blend Projects in British Columbia with high school pal Richard Egli about five years ago, they spent nearly two decades building and managing residential projects. And while they were proud of the work, there was a constant downside: the amount of waste produced on the job. Sometimes that had nothing to do with actual trash.
"Witnessing the waste of time, money, and resources led me to consider a better way," Fyall says. "So I envisioned a prefab system that could be adaptable," the goal of which was to create more efficiency across the board.
Today, Fyall and Egli’s prefab system is more efficient, and sustainable, than the traditional projects of their past, they say, even as they continue to hone it. In the beginning, they manufactured everything, but outsourcing some parts has helped. Homes also now have more sophisticated design elements, like metal roofs and expansive windows. And while the team still offers full-service care, they have the ability to hand off responsibilities with a range of project management packages. In other words, Blend Projects seems to be hitting its stride.
Dwell spoke with Fyall, Blend Project’s vice president and partner Geordie Flanagan, and Lauren Wiegel, sales and marketing coordinator, to hear about how the company is striving to elevate the idea of what a prefab home can be.
Blend Projects built a three-bed, two-bath home on Salt Spring Island in British Columbia that’s based on the company’s Rancher 9 model.
Photo by Alexander Pym
What’s the most exciting project you’ve realized to date?
Lauren Wiegel: One of our most exciting projects to date is the Rancher 9 on Salt Spring Island, the largest Rancher we’ve built so far. We call it the Arbutus, named after the rainbow-hued forest visible from nearly every window in the home. This project marked a turning point for Blend. It was where we stepped outside the conventional prefab box and redefined what it could be: Not just a faster way to build, but a true alternative to custom construction.
The clients wanted something that felt fully unique, without compromising on efficiency. From the start, the design pushed Blend’s boundaries with a long list of customizations: sliding doors in nonstandard locations, additional appliances like a pot filler and a laundry sink, and millwork tailored down to the washroom accessories. The result blends the speed and precision of prefab with the soul and specificity of a custom build.
The owners requested many customizations, including an extended island and plenty of vantage points of the site. The countertops are quartz.
Photo by Alexander Pym
What was the cost per square foot? Can you provide some context around pricing?
Geordie Flanagan: We approach projects in two ways, and that naturally impacts cost. Some clients come to us for kit pricing, where we design and ship the full prefabricated kit for their local team to assemble or for our builders to construct on-site. Other clients bring us on as a full-service partner—from design and project management through to working with our build partners on-site.
Because each site, location, and design is unique, we don’t use a one-size-fits-all cost model. Instead, we start with a feasibility study early in the design process so we can establish an accurate estimate and clear expectations from the beginning. This ensures that every decision from design detailing to construction aligns with the project goals and site realities.
Every Blend property features exposed glulam beams.
Photo by Alexander Pym
See the full story on Dwell.com: This British Columbia Prefab Builder Isn’t Afraid of Customization
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